Installation, Commissioning & On-Site Service

TECH SPECS

Technical points & process standards

These are the key control points and acceptance criteria we hold to on site — standards first, data does the talking, and you can check us against the list.

1
Three-level commissioning: solo run, interlocked run, then on-line integration — each level cleared before the next, and a failed level does not advance.
2
Baseline data on file: no-load and full-load current, vibration, temperature and cycle time are measured at every station in one pass and confirmed by both sides, as the anchor for future degradation comparison.
3
Key installation control points: levelness, alignment values and the wiring check sheet are recorded item by item with photographic evidence, so remote collaboration has something to work from.
4
Acceptance opens the file: the acceptance checklist must include the baseline data table, the wear-parts list and the fault-code table — acceptance complete means maintenance begins.

CROSS SUPPORT

How this module supports the others

A one-off job fixes a one-off problem; systemic problems need the modules working together. This module works directly with:

Module 01 Equipment management system build-out — commissioning baseline data merges into the equipment register, so the system exists from day one Module 07 Maker after-sales agency — warranty-period service can be taken over seamlessly after commissioning

INSTALL COLLAB

Why equipment coming into Sichuan from elsewhere needs us

When equipment is shipped from another province to a plant in the southwest, the most common difficulty is not the machine itself but a gap at the landing stage. We have taken on all the situations below.

Scenario 1

The supplier's engineers cannot get a slot

The equipment arrives at the plant while the supplier's commissioning engineer is booked a month out, and the line just waits. We take it on with a 'supplier remote + us on site' model: we do the mechanical assembly, electrical connection and basic commissioning, while parameter setting and process commissioning are guided remotely by the supplier - so the line never waits on a calendar slot.

Scenario 2

The supplier sells the machine but not the installation

Some equipment vendors quote without installation and commissioning, or find travel to the southwest too costly. Your own fitters can do the work but have never installed this type of machine, and assembling from the manual leaves them unsure. We install to the equipment's technical documents in a standardised way, file the installation data, and responsibility is clear if something goes wrong.

Scenario 3

Multi-vendor equipment needing overall integration

A line assembled from several suppliers' machines, each looking after its own stretch with nobody owning the interfaces. We act as the on-site overall integrator: foundations and layout setting out, equipment positioning and levelling, utility interface connection, commissioning from single machine through to linked running - sorting out the interface responsibilities so several suppliers cannot push the blame onto each other.

Scenario 4

Relocation and re-installation

Shop renovation, plant relocation, equipment transfer - dismantled with nothing marked, then reassembled and never quite back to its original state. We record and mark the condition before dismantling, re-measure to the original accuracy standard after installation, and file the before-and-after data comparison, so the machine's performance does not shrink with the move.

Scenario 5

Acceptance without professional gatekeeping

Incoming acceptance of new equipment that only counts items and looks at appearances, so accuracy below standard and incomplete motions are found only at start-up - and arguing with the supplier then is hard. We carry out unpacking inspection, in-process installation inspection and start-up acceptance inspection, checking item by item against the technical documents, with acceptance data signed by both parties, so problems are settled at the acceptance stage.

Scenario 6

Temporary site construction and technical support

Supporting equipment foundation works, utility connections, temporary power layout, dedicated lifting and positioning - odd jobs, but each demands real expertise. We take site construction and technical support by project, and can also provide a resident engineer by the day or by the week.

COMMISSIONING STEPS

How installation and commissioning are done: from unpacking to start-up

Installation and commissioning is more than standing the machine up and connecting power. The data established on the first day of operation is the reference baseline for this machine's maintenance for years to come.

1
Unboxing inspection: the machine and accessories are checked against the packing list, transport damage is inspected for, and the accompanying documents (manuals, certificates, electrical drawings, packing lists) are counted and filed. Problems found are photographed and recorded on the spot and raised with the supplier - never left to argue about at start-up.
2
Foundation and positioning: foundation dimensions and embedded items are verified, then the equipment is lifted into position, levelled and aligned. Lifting follows unified signalling, with a dedicated plan for heavy equipment. Positioning accuracy is the foundation of all later accuracy - no shortcuts at this step.
3
Mechanical assembly and electrical connection: components are assembled to the technical documents with critical joints tightened to standard torque; electrical connections are checked against drawings and terminals, the earthing system is tested, and power is applied only after insulation tests pass. Energising proceeds in stages - no load, light load, full load.
4
Single-machine commissioning: action cycle testing, verification of limits and protection functions, initial parameter setting. No-load running checks noise, temperature rise and vibration, with every motion reaching its position accurately. Problems found are handled on the spot or recorded and fed back to the supplier.
5
Linked and in-line commissioning: trial runs linked with upstream and downstream equipment, running the whole process through at real production cycle times with real material. Process parameters are guided remotely by the supplier and executed and verified by us on site, until qualified product is coming out and the cycle target is met.
6
Acceptance and baseline filing: acceptance is done item by item against the technical documents and the contract terms, with data signed by both parties. The equipment file is built at the same time: nameplate parameters, acceptance data, wearing parts list, fault code table, baseline vibration and temperature data. The data left by the installation and commissioning stage is used for years afterwards.

MODULE FAQ

Common questions about installation and commissioning

If a machine you installed has a quality problem, how is responsibility apportioned?

The interface is drawn in advance: design and manufacturing quality problems in the equipment itself are the supplier's responsibility, with us assisting evidence collection and communication; installation workmanship problems (positioning accuracy, wiring, tightening, commissioning operations) are ours. Key data from the installation and commissioning process is signed and filed by both parties, so when something goes wrong the data shows which link it was.

What if the supplier will not cooperate on remote commissioning?

Most suppliers are willing to cooperate remotely - it is cheaper than sending an engineer on a trip. We prepare the site conditions: communication tools, photographs of the parameter screens, video links, so the remote guidance runs efficiently. Where a supplier genuinely will not cooperate, we complete the basic commissioning independently from the technical documents and list in writing what cannot be done (such as encrypted parameters), for you to take up with the supplier.

How is installation and commissioning charged?

Quoted by project: calculated from equipment quantity, complexity, duration and staffing, with the total price and what it includes stated in the proposal; temporary technical support can also be charged by the day. Travel is included in the quote at actual cost, stated in advance and never added afterwards.

After installation, do you handle the subsequent maintenance?

It can be seamlessly connected. The file and baseline data built during installation and commissioning go straight into the maintenance system, and we follow up the run-in maintenance for the first three months of operation - parameters tuned properly, operators trained, inspection scheduled into the calendar. One party responsible from installation through maintenance means no break in the data and no shifting of responsibility.

Mechanical and electrical assembly, commissioning and in-line commissioning → Site construction and technical support → Case: installing and commissioning out-of-province equipment in Sichuan → Case: acceptance that doubles as maintenance archiving → Related: equipment management system building →

Module 06 · Installation, commissioning and site services